Diamond corrugated blade is a highly efficient tool commonly used for cutting stone. Its functions and features are mainly based on the high hardness of diamond and the advantages of corrugated structure design. The following is a detailed description of its stone cutting function:
1. Composition and structure of diamond corrugated blade
Diamond blade: The edge of the cutting blade is inlaid with artificial diamond particles (fixed by metal binder), and the high hardness of diamond (Mohs hardness 10) is used to achieve efficient cutting of stone.
Corrugated substrate: The substrate is usually made of steel or alloy and designed in a wavy shape (corrugated structure). Its main functions are:
Heat dissipation: The corrugated gap promotes air flow and reduces the high temperature during cutting.
Chip removal: The corrugated groove helps to quickly discharge the stone chips generated by cutting to avoid blockage.
Shock absorption: The corrugated structure disperses the vibration during cutting and improves stability.
2. Core functional characteristics
(1) Efficient cutting
Applicable materials: It can cut hard and brittle materials such as marble, granite, quartz, ceramic tile, concrete, etc.
High wear resistance: The life of diamond blades far exceeds that of ordinary grinding wheels, and they are suitable for long-term continuous operation.
Fast feed: The corrugated design reduces friction and increases the cutting speed by 20%-30% compared to traditional blades.
(2) High precision and flatness
Smooth cut: The fine cutting of diamond particles reduces the edge collapse of stone, which is especially suitable for the fine processing of decorative stone.
Low deformation: The corrugated matrix enhances rigidity and avoids deformation caused by high temperature during cutting.
(3) Multi-functional adaptation
Dry cutting/wet cutting: Some corrugated blades support dry cutting (no need to add water for cooling), but wet cutting (adding water) can extend the life and reduce dust.
Equipment compatibility: Compatible with common tools such as angle grinders, stone cutters, and bridge cutters.
3. Typical application scenarios
Stone processing plants: Segmentation and special-shaped processing of large slabs of stone.
Construction sites: Cutting stone floor tiles, countertops, steps, etc.
Decoration project: On-site trimming and grooving during installation (such as water and electricity pipeline troughs).
Carving art: Use small tools to process stone carving details.
4. Precautions for use
(1) Safe operation
Protective equipment: Wear goggles, dust masks, and gloves to avoid stone splashing and dust inhalation.
Equipment inspection: Make sure that the cutting machine speed meets the calibration value of the corrugated blade (such as "MAX 12,000 RPM").
Stable fixation: The stone needs to be fixed with a clamp to prevent sliding, resulting in incision deviation or blade damage.
(2) Cutting skills
Progressive cutting: Avoid cutting too deep at one time, and cut in multiple times to reduce the load.
Angle control: Keep the cutting blade perpendicular to the stone surface to prevent uneven wear.
Cooling management: Continuous water supply is required during wet cutting; when dry cutting, pause for heat dissipation every 30 seconds.
(3) Maintenance and life
Cleaning and maintenance: Clean the debris in the corrugated groove after use to prevent agglomeration from affecting balance.
Wear judgment: When the cutting efficiency drops significantly or abnormal vibration occurs, the blade needs to be replaced.
Storage conditions: Avoid humid environment to prevent the base from rusting.
5. Comparison with other cutting tools
Tool type Advantages Disadvantages
Diamond corrugated sheet Long life, smooth cut, suitable for hard stone High initial cost
Ordinary grinding wheel Low price, suitable for soft materials Fast wear, easy to heat, large dust
Laser cutting Ultra-high precision, no physical contact Expensive equipment, only suitable for thin plate stone
Summary
Diamond corrugated sheet achieves a balance of high efficiency, durability and precision in stone processing with its unique corrugated structure and diamond cutter head. When choosing, it is necessary to adapt according to the hardness of the stone (such as granite needs to choose a high-density diamond cutter head), cutting equipment parameters (speed matching) and working environment (dry/wet cutting requirements), and strictly abide by safety regulations to ensure operation effect and personnel safety.
Turbo saw Blade with Flange,
Turbo saw Blade used for
cuting building materials, Like
granite marble, concrete, brick and so on.
Turbo saw Blade with Flange specification:
1. High cutting efficiency Saw Blade
2. Fast cutting speed Saw Blade
3. Durable for long life use Saw Blade
4. Different quality grade for clients choose
5. Other special specifications and colors can be produced by clients require.
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